With the increasing global attention to environmental protection and resource recycling, efficient organic waste treatment equipment has become the goal pursued by various industries. With its advanced technology and design concept, Bolong commercial composting machine has gradually become a popular organic waste treatment solution in the market. The equipment integrates a number of modern technologies and can efficiently and environmentally treat a variety of wastes.

Advantages of Bolong commercial composting machine

1.Vertical tank design, high space utilization

Bolong commercial composting machine adopts a vertical tank design. Compared with traditional fermentation equipment, it can better save space and is suitable for various sites, especially in places with limited space such as cities or industrial areas. The vertical structure not only increases the amount of waste accumulation, but also facilitates the natural sinking of materials under the action of gravity, which is conducive to stirring and air flow during the fermentation process, making the fermentation more uniform and efficient.

2.Automated lifting and stirring system to simplify the operation process

The Bolong industrial composting machine is equipped with an advanced bucket elevator and automatic stirring system. The bucket elevator can automatically lift organic waste into the tank, greatly reducing the need for manual operation and improving operational safety and efficiency. The stirring system is a highlight of the Bolong commercial composting machine. Its stirring wing is made of a piece of steel plate directly bent, avoiding the weaknesses that may be caused by the traditional splicing structure and ensuring the firmness and durability of the structure.

The design of the stirring wing takes into account the fluid dynamics during the fermentation process. It adopts a diamond shape and a 30° inclined installation angle. This design effectively reduces the stirring resistance and ensures efficient stirring with less energy consumption during operation. This not only improves the uniformity of fermentation, but also avoids the precipitation and accumulation of materials in the tank, so that each part of organic waste can get sufficient oxygen and nutrients, promoting the rapid reproduction and metabolism of microorganisms.

In addition, the conical support fixing plate design of the stirring wing ensures the stability of the wing blade, which can withstand long-term high-intensity operation without deformation or damage. This sturdy and durable design greatly extends the service life of the stirring wing, reduces the frequency of maintenance and replacement, and thus reduces the overall operating cost.

3.Efficient heat exchange system, energy saving and environmental protection

The heat exchange deodorization device exclusively designed and developed by Bolong is a patented technology of our company. This innovative system has an efficient environmental protection effect when dealing with gas emissions. First, the gas will be quickly condensed when passing through the device, which not only greatly reduces the emission of harmful gases, but also recovers the heat energy in it through the condensation process. The recovered heat will not be wasted, but will be reintroduced into the composting machine to form a heat energy cycle. In this way, the temperature inside the tank can be maintained stable, reducing the dependence on the heating fan, thereby avoiding the waste of electricity caused by the long-term operation of the fan. In this way, the overall energy consumption of the composting machine is significantly reduced, achieving the dual goals of energy saving and environmental protection.

More importantly, Bolong’s heat exchange deodorization device is not limited to gas treatment and energy circulation in terms of environmental protection, but also brings additional benefits to agricultural production. The treated gas forms liquid organic fertilizer, which can be directly used for returning to the field after fermentation. It is not only rich in organic matter and helps to improve soil structure, but also can replace chemical fertilizers, reduce pollution to the environment, and truly realize the concept of waste resource utilization. This device has demonstrated outstanding advantages in industrial energy saving, emission reduction, and promoting sustainable agricultural development, fully demonstrating Bolong’s leading position in the field of environmental protection technology.

4.Excellent thermal insulation performance and durable materials

The Bolong industrial composting machine is designed with thermal insulation performance. The enclosure is made of polyurethane foam with extremely low thermal conductivity. This material has excellent thermal insulation effect and can effectively maintain the temperature inside the tank. The thickness of the polyurethane used in the Bolong industrial composting machine reaches 55mm, ensuring that heat is not easily lost during high-temperature fermentation, thereby improving fermentation efficiency. In addition, polyurethane hardly absorbs water and can maintain its superior insulation performance even in a humid environment. It can be directly immersed in water and adapt to a variety of operating environments.

In terms of the inner wall of the tank, the Bolong industrial composting machine uses 304 stainless steel lining. This material not only has good corrosion resistance, can resist acidic substances and other chemical components produced during the fermentation process, but also effectively extends the service life of the industrial composting machine.

The outer wall uses thickened steel plates as a supporting structure to enhance the strength and stability of the tank, ensuring that it will not be deformed or damaged due to external pressure or environmental changes during long-term operation. This combination of multi-layer materials not only improves the durability of the Bolong industrial composting machine, but also ensures its safety and stability under various harsh conditions.

5.Advanced machining and welding technology

The production process of Bolong commercial composting machine introduces world-class machining and welding equipment to ensure that every link meets high standards and high precision. We introduced the German TRUMPF 7000 laser tube cutting machine, which is the fastest laser cutting machine in the world with extremely precise production error of only 0.03mm. This high-precision cutting not only ensures the high finish of the cut surface of the components, but also enables the perfect combination between the components, significantly improving the overall corrosion resistance of the fermentation tank. This precision machining technology is the basis for Bolong commercial composting machine to maintain high efficiency in long-term operation.

In addition, we have also introduced Japanese Yasakawa welding robots to ensure that the welding process of components of each product can be standardized. This automated welding technology not only improves the stability and consistency of welding, reduces the errors caused by human factors, but also greatly improves production efficiency. Through robot welding, the production cycle of Bolong commercial composting machine can be shortened, allowing us to respond to market demand more quickly.

Conclusion

With these technical advantages, Bolong commercial composting machine have become a leader in the field of organic waste treatment. As the concept of sustainable development has gained popularity, Bolong commercial composting machine not only meet the needs of modern agriculture for efficient and organic fertilizers, but also provide practical solutions for urban waste treatment and resource recycling. Whether in agriculture, animal husbandry or urban management, Bolong commercial composting machine have demonstrated their strong market adaptability and practicality.

Choosing Bolong commercial composting machine, you will experience efficient, environmentally friendly and economical organic waste treatment solutions. Come and contact us!